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My newest creation

XsavioR

Member
I made a reflow soldering oven controller.... It turns a standard toaster oven , into a 5000$ one of these
https://www.manncorp.com/reflow-ovens/998/index.php?auto=done

Its used to solder surface mount parts , the really tiny ones.

Well here it is (its going to have an lcd display and keypad once its tested and works. This is just the test setup. Right now its usb driven, connects to a pc side app that controlls the temperature etc.

IMG_0039.jpg

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Good work! I could have used one of those to re-solder the LCD connector back to a psp mobo, a while ago. I could not find anyone with anything like this.

:)
 
I got fancy with it , try an industrial heat gun (hair drier) as a cheap one off method. Also if the attached parts can handle 180 - 220 degrees you can just pop it in a toaster oven (please note the toaster will then be contamanated with lead)
 
Well if you look at the thingy in my first post the 5000$ one. Take out the heating element (and put it in a standard toaster oven)

Now every thing thats left , is what i just built above. The insides that read the temp of the oven, decide if its to hot or cold, and effect the power in the outlet accordingly. (not like a dimming light switch, like a light switch on or off).

Effectively the circuitry to do that is about 50 - 100 $ including the needed parts. Throw it in a cheapo pc case for saftey and looks. Hack a toaster oven to be on 100% power , 100% of the time it has power on the cord even if the door is open and plug it into what i made and jualla a 5000$ reflow oven.



A reflow oven does this:
Ramps up to a "soak" temp
sustains this temp for like 1:45seconds
ramps up to reflow temp (leaded solder is lower then non leaded)

The way it works is you take a scringe and put paste on the board like glue for the parts.
Then stick the parts on.

The paste is made of solder melted up and made into microscopic beads (or tiny balls) surrounded by a catalist to hold it together (the sticky part)

When you cook the board to a specific reflow profile the paste evaporate as the microscopic beads of solder melt. When it cools it looks like the circuit boards in your store bought electronics.

You can also use a stencil, and basically screen print the paste on. this method does all parts in one swipe.... but stencils are bout 600 $.

NOW you understand what it does ;)

If you only have one part a 50 $ heat gun should work , if your lucky.

You can also use a toaster oven and a temp probe for hodge podge results. but its a pain in the ass for small run fab.
 
stupid question, it will be hot as hell inside right? Then why do you still have that plastic part at the front? :]
 
Well the controller wont be getting hot. The best way I can think to describe it is , when you turn on the heater does the thermostat get hot?

The unit pictured above is the Brains of the smt oven. (the thermostat)
it connects to the pc via usb , to tell the oven (not pictured) to turn on and off. The only part that will be in the oven is the thermocouple. (temp sensor) Which is used to know when to turn it off.

The comercial unit linked, is a one piece unit (that according to user reviews worked poorly)

Mine is a 2 piece.

1. controller (pictured)
2. oven (still sitting at target on the shelf)
Black and Decker "infrawave" $120.00


PS once the thing works I will be adding a 108$ lcd screen and keypad to the 5 1/4 bays. Then the controller will be finished. But too cheep to buy it b4 i know i need it because the thing works well.

I orderd my pcb on sat , realized one hole was off, cancled it and am waiting for tcf to honor the refund that was made 4 days ago. It still hasnt shown up.

Currently waiting on the ssr relay which is in the mail from digikey along with Parts for my 4 prototypes, the pcb , and time to pick up my oven.

estimated total cost 450 (with out oven)
 
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